家電行業(yè)用彩涂板分為貼膜板和預(yù)涂彩板兩大類(lèi),貼膜板主要有VCM板(貼PVC膜的板)和ECM板(貼PET膜的板)。VCM板是在鋼板預(yù)處理后涂上膠黏劑后,在一定溫度下層壓PVC膜而成,由于PVC膜中含有氯和增塑劑而存在環(huán)保問(wèn)題,出口受到限制;ECM板則是在鋼板預(yù)處理后輥涂一定厚度的涂層,高溫烘烤固化后,迅速層壓PET膜制備而成,PET膜的質(zhì)量好壞、膜與涂層的附著力及底漆與基材的附著力對(duì)ECM板的質(zhì)量都有影響。ECM板的涂層可以是單涂層、雙涂層或者三涂層,較常用的是有底漆和面漆的雙涂層;單涂層貼膜底漆必須既有較好的柔韌性,又有優(yōu)良的附著力;三涂層貼膜板是將中涂、面漆及PET膜的效果結(jié)合起來(lái),得到特殊效果的貼膜板,目前市場(chǎng)生產(chǎn)量還不是很大。 The color coating board in home appliance industry is divided into two categories: film board and pre-coated color board. Film board mainly has VCM board (with PVC film) and ECM board (with PET film). VCM plate is coated with adhesive after steel plate pretreatment and presses PVC film at certain temperature, because the PVC film contains chlorine and plasticizer, and the ECM plate is coated with the steel plate pretreatment, and the PET film. The quality of PET film, the adhesion of the film and coating, and the adhesion of primer and substrate affect the quality of ECM plate. The coating of ECM plate can be single coating, double coating or three coating, double coating must have good flexibility and excellent adhesion; three coating plate is the effect of medium coating, top coat and PET film to get special effect, the current market production is not very large. 家電品種繁多,PCM板的應(yīng)用需要滿(mǎn)足不同種類(lèi)家電的性能要求。比如洗衣機(jī)需要優(yōu)異的耐鹽霧性、耐濕熱性和耐堿性;而微波爐對(duì)柔韌性要求很高,因?yàn)樵诩庸み^(guò)程中某些部位需要對(duì)折;而空調(diào)室外機(jī)則因?yàn)槭褂铆h(huán)境的原因?qū)δ秃蛐杂幸欢ǖ囊?,所以在配方設(shè)計(jì)時(shí),通過(guò)對(duì)提供不同特性的組份進(jìn)行調(diào)配,得到想要的性能。 There are many kinds of home appliances, and the application of PCM board needs to meet the performance requirements of different kinds of home appliances. For example, the washing machine needs excellent salt fog resistance, heat and heat resistance and alkaline resistance; the microwave oven requires high flexibility, because some parts in the processing process; and the air conditioning outdoor unit because of the environment of weather resistance, so in the formula design, to provide different characteristics of components, to get the desired performance. PCM板底漆涂料主要組份包括中高分子量的聚酯樹(shù)脂、特制改性樹(shù)脂、氨基樹(shù)脂、聚氨酯樹(shù)脂及環(huán)保型防腐顏料組成。該體系的特點(diǎn)是與面漆的配套性好,柔韌性與附著力綜合性能優(yōu)異,有較好的防腐蝕性能,通過(guò)各組分調(diào)配,該底漆配套面漆的耐中性鹽霧可以達(dá)到360小時(shí)。 The main components of PCM plate primer coating include medium and high molecular weight polyester resin, specially modified resin, amino resin, polyurethane resin and eco-friendly preservative pigment. The system is characterized by good compatibility with the finish, excellent flexibility and adhesion, and good corrosion resistance. Through the deployment of each component, the neutral salt spray of the primer can reach 360 hours. 家電板的厚度規(guī)格相對(duì)集中,大多使用0.40~0.80mm厚的產(chǎn)品。但大型家電用材的寬度比較特別,寬度一般在500~700mm,必須加工時(shí)套裁來(lái)實(shí)現(xiàn)。厚度偏差一般要求負(fù)公差,公差范圍較小,特別要求同板厚度差較小,長(zhǎng)度、寬度偏差一般要求正公差。 The thickness of the home appliance plate specification is relatively concentrated, most of the use of 0.40~0.80mm thick products. But the width of large home appliances is more special, the width is generally 500~700mm, must be processed to achieve. Thickness deviation generally requires negative tolerance, the tolerance range is small, especially requires the same plate thickness difference is small, the length, width deviation generally requires positive tolerance. |